PROCESS BREAKERS
Granule Sizing Process with Chain Crusher Technology
Sizing in granule production processes is a critical stage that takes place after the product comes out of the dryer and before the cooling process. At this stage, the material is separated into both fine and coarse grains. CEYLAN Chain Crushers are frequently used to reduce the size of large particles. These crushers effectively reduce the size of materials with a double rotor array rotating at high speed.
Features and Advantages of Chain Crushers
Double Rotor Structure:
Two independent chain rotors rotate in opposite directions, creating a multiple impact effect on the materials. This structure increases the fracture efficiency of the material and optimizes the size reduction process.
Effective Material Flow Management:
High efficiency is achieved by carefully managing the distance between rotors and the material flow path. Process control is achieved by increasing or decreasing the distance between the rotors. The arrangement of the chains on the rotor ensures that the materials come into contact with the chains at optimum speed, thus maximizing the impact effect.
Durability and Long Life:
CEYLAN Chain Crushers have heavy-duty welded structure, wear-resistant ULPOLEN pads and coatings. It also offers exceptional durability and longevity thanks to a unique suspension and vibration isolation system.
Easy Maintenance and Access:
The crusher's intervention covers provide full access to the rotors for maintenance and inspection. All mechanical parts are designed according to the cover size, allowing easy inspection and maintenance of mechanical systems. Vibration Isolation and Operational Comfort:
The crusher's inboard bearings are soft-mounted on rubber rails, allowing the machine to respond independently to forces generated during starting and stopping. This structure reduces the load on the rotor bearings and extends bearing life. CEYLAN Chain Crusher has a dynamically balanced structure and produces almost zero vibration during operation.
Applications and Results:
CEYLAN Chain Crushers optimize material sizing processes in granule production facilities, while reducing energy consumption and lowering operating costs. These technological innovations provide a more efficient production process and higher quality products.
Sizing in granule production processes is a critical stage that takes place after the product comes out of the dryer and before the cooling process. At this stage, the material is separated into both fine and coarse grains. CEYLAN Chain Crushers are frequently used to reduce the size of large particles. These crushers effectively reduce the size of materials with a double rotor array rotating at high speed.
Features and Advantages of Chain Crushers
Double Rotor Structure:
Two independent chain rotors rotate in opposite directions, creating a multiple impact effect on the materials. This structure increases the fracture efficiency of the material and optimizes the size reduction process.
Effective Material Flow Management:
High efficiency is achieved by carefully managing the distance between rotors and the material flow path. Process control is achieved by increasing or decreasing the distance between the rotors. The arrangement of the chains on the rotor ensures that the materials come into contact with the chains at optimum speed, thus maximizing the impact effect.
Durability and Long Life:
CEYLAN Chain Crushers have heavy-duty welded structure, wear-resistant ULPOLEN pads and coatings. It also offers exceptional durability and longevity thanks to a unique suspension and vibration isolation system.
Easy Maintenance and Access:
The crusher's intervention covers provide full access to the rotors for maintenance and inspection. All mechanical parts are designed according to the cover size, allowing easy inspection and maintenance of mechanical systems. Vibration Isolation and Operational Comfort:
The crusher's inboard bearings are soft-mounted on rubber rails, allowing the machine to respond independently to forces generated during starting and stopping. This structure reduces the load on the rotor bearings and extends bearing life. CEYLAN Chain Crusher has a dynamically balanced structure and produces almost zero vibration during operation.
Applications and Results:
CEYLAN Chain Crushers optimize material sizing processes in granule production facilities, while reducing energy consumption and lowering operating costs. These technological innovations provide a more efficient production process and higher quality products.
